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A DIY with Andrew video shows how to turn reclaimed pallet wood into a lounge-style patio chair using basic tools. A follow-up video reportedly gives exact piece measurements after viewers asked for more detail; the source does not provide costs, load testing or long-term durability results.
A video by DIY with Andrew demonstrates turning one reclaimed wood pallet into a lounge-style patio chair, offering a lower-cost alternative to buying outdoor seating if viewers can source usable pallets and already own basic tools. Hunker’s report says a second video followed after commenters asked for exact measurements, though the supplied material does not give a price comparison or independently test the chair.
The build shown in the video involves taking apart a pallet, removing its nails, sanding the boards, cutting pieces to size and assembling them with screws. The tools listed by Hunker are a pry bar and hammer, sander, tape measure, jigsaw, drill and wood screws. The report says the project is not quick, but describes it as manageable with those tools.
In the design described, the seat uses four slats, while the backrest uses three. Andrew cuts notches in the seat slats so they fit around the armrests and back supports, and uses a speed square to mark the angles for the supports. Hunker estimates the back may recline about 15 degrees, but makes clear that the video does not state the angle explicitly; it suggests a 10-to-15-degree range for a lounge chair.
The source says Andrew pre-drills screw holes, a step that can help limit splitting in thin pallet boards. Hunker reports that viewer requests for more build detail prompted a follow-up video with measurements for the pieces. It advises readers to note those dimensions before starting, but the supplied article does not list them. The estimated materials cost is also conditional: Hunker says screws and sandpaper may be the main expenses if the pallet and tools are free or already available.
A Lower-Cost Route to Patio Seating
The project offers a way to make outdoor seating from reclaimed material rather than purchasing a finished chair. That could matter to people furnishing a patio on a tight budget, especially if they can obtain a suitable pallet and do not need to buy the listed tools. But “nearly for free” is conditional: the source does not calculate labor, tool costs, finishing products, or the price of screws and sandpaper.
The build also shows why a simple-looking reuse project still needs planning. Pallet boards can vary in size and condition, and the chair depends on accurate cuts, solid fastening and a finish that can withstand outdoor exposure. The video’s follow-up measurements address one practical gap identified by viewers, but the report provides no load testing or evidence about how the chair performs after extended use.
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From Pallet Breakdown to Chair
Hunker’s account describes a YouTube project in which Andrew takes a pallet from a pile and turns its boards into a patio lounge chair. The article presents the chair as a possible template for making a larger set, but does not confirm that a full set was completed. The specific development is the demonstrated build and the subsequent measurement video, not a reported product launch or formal test.
The report also notes that the first video moved quickly through the work and did not clearly provide all dimensions. Commenters asked for more detail, and a second video supplied measurements. For anyone following the project, that distinction matters: the first video shows the sequence and overall design, while the follow-up is the source the report recommends consulting for piece sizes.
““While it’s not a quick DIY, this project is not demanding and only requires a few tools.””
— Hunker’s report
Costs, Safety and Durability
The supplied report does not state the pallet’s dimensions or condition, provide the follow-up video’s measurements, or give a verified total cost. It also does not identify the pallet’s prior use or establish whether every pallet found by a reader is appropriate for furniture. Readers should inspect reclaimed wood and avoid using boards whose treatment or contamination history is unsuitable for household use.
No weight limit, stability assessment or long-term outdoor test is reported. The suggested recline angle is an estimate, and the article does not say whether the completed chair was tested with different users or on uneven ground. Hunker recommends applying a weatherproof finish, but there is no reported comparison of sealers or evidence about the chair’s lifespan.
Check Measurements Before Cutting
The next step for anyone considering the build is to consult Andrew’s measurement video alongside the original demonstration, then check the dimensions and condition of the available pallet before cutting. Hunker advises pre-drilling screw holes and protecting the finished chair with a suitable outdoor wood sealer. It says a surface sealer may need reapplication every few years, while a penetrating marine-grade sealer can be reapplied when water no longer beads on the surface.
The source does not announce another video or a tested final cost. Further details about the build’s measurements, materials and performance would be needed before readers could judge how closely their results might match the chair shown.
Key Questions
How many pallets does the chair use?
The video is described as building the chair from one old wood pallet. The report does not confirm that every pallet will yield enough suitable boards; that depends on its size and condition.
What tools are listed for the project?
Hunker lists a pry bar, hammer, sander, tape measure, jigsaw and drill, along with wood screws. The report says pre-drilling holes can help keep thin pallet boards from splitting.
Are the chair’s exact measurements included in the report?
No. Hunker says Andrew posted a follow-up video with exact measurements after viewers asked for more detail, but the supplied report does not reproduce those dimensions.
How should the chair be protected for outdoor use?
Hunker recommends weatherproofing reclaimed wood. It describes a topcoat that may need reapplication every few years or a penetrating marine-grade sealer that can be renewed when water stops beading on the chair’s surface.
Source: hunker.com
